Pre-build stock
Pre-build stock is required in situations when a demand for a given period exceeds capacity. If this scenario occurs, production in the previous period(s) has to be increased and stored as inventory in anticipation for the period with a demand higher than maximum capacity. Consider the following example.
Suppose the maximum production capacity of the product in consideration (Product A) is 200 units/quarter. The demand for this product as per quarters in 2010 is given as follows.
Period | Quantity |
1st Quarter | 50 |
2nd Quarter | 0 |
3rd Quarter | 100 |
4th Quarter | 450 |
Simply producing as per the demand in each quarter would result in a demand of 250 units being unfulfilled in the final quarter. However, by pre-building some units, all of the demand can be satisfied.
Period | Quantity | Production | Inventory |
1st Quarter | 50 | 50 | 0 |
2nd Quarter | 0 | 150 | 150 |
3rd Quarter | 100 | 200 | 250 |
4th Quarter | 450 | 200 | 0 |
Thus, pre-building 150 units in the 2nd quarter and 100 units in the 3rd quarter allows fulfillment all 450 orders in the 4th quarter, even though production was limited to 200 units in that quarter.
Last modified: Friday May 12, 2023