Pre-build stock

Pre-build stock is required in situations when a demand for a given period exceeds capacity. If this scenario occurs, production in the previous period(s) has to be increased and stored as inventory in anticipation for the period with a demand higher than maximum capacity. Consider the following example.

Suppose the maximum production capacity of the product in consideration (Product A) is 200 units/quarter. The demand for this product as per quarters in 2010 is given as follows.

Period Quantity
1st Quarter 50
2nd Quarter 0
3rd Quarter 100
4th Quarter 450

Simply producing as per the demand in each quarter would result in a demand of 250 units being unfulfilled in the final quarter. However, by pre-building some units, all of the demand can be satisfied.

Period Quantity Production Inventory
1st Quarter 50 50 0
2nd Quarter 0 150 150
3rd Quarter 100 200 250
4th Quarter 450 200 0

Thus, pre-building 150 units in the 2nd quarter and 100 units in the 3rd quarter allows fulfillment all 450 orders in the 4th quarter, even though production was limited to 200 units in that quarter.

You can use the Inventory Constraints table to constrain the pre-build inventory values.

Last modified: Friday May 12, 2023

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